OVERVIEW

The SM-74 is an Advanced Twin Turboprop Regional Airliner Concept presently undergoing consideration to enter into full scale development and engineering design by Stavatti Commercial Aerospace as a corporate sponsored, commercial initiative to meet anticipated future Commercial Regional Airliner and STOL transport needs. A new type of Regional Airliner specifically engineered for Short Field operations, the SM-74 will permit airlines to operate from a diverse array of locations including, rural mainland Asia, the rual inland Indian Subcontinent, rural Inland Africa, a diverse array of Central American and South American airstrips, the Canadian Northwest, Alaska, previously hard-to-service Caribbean and Pacific Rim Islands/atolls and nearly all rural regions with short runways that ordinarily require steep approaches. Particularly well suited to operate under practically all climate types, including hot and high zones, the SM-74 is a high capacity airliner that enables swift departure from nearly any location during most weather conditions. Envisioned to significantly improve the capabilities of Regional Airlines and Major Air Carriers alike, the SM-74 will enable route expansion on a global basis, requiring under 2,500 ft for take-off and landing at Maximum Take-Off Weight (MTOW).

Featuring an elliptical section fuselage proven in the SM-73, the SM-74 offers wide-body comfort to regional passengers, providing a main cabin that is 13 ft 10 inches at the floor and 15 ft 6 inches at its widest point. With a range of 1,400 nm to over 2,000 nm, the SM-74 will serve as a economical medium-range airliner that provides passenger comfort levels commensurate to that associated with large body commercial turbofans including the Boeing 737 and 757. Delivering a high performance cruise speed of over 400 kts at altitude, the SM-74 is faster than either the ATR 72-500 (276 kt cruise) or the Bombardier Q400 (360 kt cruise) and is only 47 kts slower than a typical Boeing 737. Bridging-the-gap between Regional Turboprop and Medium Range Turbofan Airliners, the SM-74 paves a new paradigm focused upon efficient, comfort oriented flexible transportation.

The SM-74 is the Regional Airliner component of Stavatti's SM-70 family of military transport, anti-submarine warfare and regional commercial transport aircraft. A series of fixed wing, twin engine turboprop aircraft that benefit from a common wing, empennage and powerplant arrangement, the SM-70 series includes the SM-72 Medium Transport, the SM-73 Rigel™ Anti-Submarine Warfare/Maritime Multi-mission Aircraft (ASW/MMA) and the SM-74 Turboprop Regional Airliner (TRA). The SM-74 would likely be manufactured at a single production facility and may enter Low Rate Initial Production (LRIP) between 2014 and 2018. The SM-74 program is managed by Stavatti Commercial Aerospace.

ACCOMMODATION

The SM-74 has a crew of four to five including a two person flight crew consisting of a Pilot and Copilot accompanied by two to three cabin attendants. The aircraft interior is composed of a flight deck, a forward cabin which includes a galley and lavatory, a main passenger cabin with seating for between 88 and 112 passengers and an aft cabin which includes a lavatory, aft galley and lounge. The flight deck and cabins are pressurized to an equivalent 6,000 ft altitude. Interior access is provided by port fuselage forward and aft cabin doors, port and starboard emergency exit hatchess and a secure, nose gear wheel well hatch with access ladder to enable alternate flight crew access.

Engineered for elegant integration into existing commercial airline infrastructures, the SM-74 fuselage consists of two sections separated by a 6-inch thick main cabin floor: the main cabin and a spacious cargo hold/baggage bay located below the main cabin in the aircraft belly. The main cabin is 74 ft long and includes a 57 ft long passenger area. Total main cabin floor area is 895 sq ft with a corresponding volume of 6,688 cu ft. Envisioned to provide regional passengers with an unprecedented sense of comfort and satisfaction, the standard SM-74 cabin configuration includes six seats per row consisting of two modern triple seat sets separated by a 24-inch center aisle. Each seat is 22.5 inches wide and is set at a 41 inch pitch in the First Class configuration. Offering full recline and digital integration for active passengers, the standard SM-74 may be populated by 14 First Class rows resulting in a standard passenger load of 88.

With a wide floor, wide aisles, wide seats, and a stand-up 7 ft cabin at the center aisle, the SM-74 provides a sense of continuous comfort for passengers whose regional travel interfaces with a wide body transport element. For operators desiring a business/coach passenger arrangement, the total number of rows increases to 16 at at 36-inch pitch,resulting in a total passenger load of 100 and 18 at 32-in pitch for a maximum seating of 112.

The SM-74 cabin is augmented by large area elliptical windows measuring 24 in x 20 in , providing a spacious, open-air environment. The double-hull fuselage construction features vibration-dampening interior skins attached to the aircraft‘s primary load-bearing structure with proprietary dampers to significantly reduce transmission of structural vibrations to the interior. To further reduce vibration, the main cabin floor is mounted on floor support beams with dynamic vibration dampers. Coupled with the channel wing configuration that inherently provides decibel reducing propeller tip ducting, the SM-74 will present a lower acoustical signature and greater passenger comfort than any regional airliner in its class.

Offering fresh, rather than recirculated air, full spectrumnatural frequency interior lighting, and overhead luggage bins a full 5 ft above the floor, the SM-74 cabin will offer a refreshing and relaxing passenger experience. For passenger safety, all seats are fire retardant and offer a supplementary 5-point, fighter-style harness restraint, integral floatation system, and 26-g crashworthiness for greater safety and impact survivability than typical regional airliner seats.

POWERPLANT

The SM-74 is powered by two 14,500 SHP D-27 turbopropfan free turbine propulsion engines with a shaft output of 950 RPM. The propulsion engines drive two 17 ft 6 in diameter, eight bladed propellers. The propulsion engines drive an integrated auxiliary axial flow compressor that interfaces on-demand with the propulsion engines through a clutch in the engine gearbox. When the CCW system is engaged, the compressors draw approximately 31% of the SHP from the propulsion engines for the purpose of producing compressed air to supply the aircraft CCW/BLC system.

The turbine propulsion engines are mounted, one per wing, in a tractor configuration whereby the tip of the propeller is located immediately aft of the wing channel‘s trailing edge, with the wing channel approximately the same radius as the propeller. This propeller location/engine arrangement is a principal element of the lift enhancing, channel wing configuration. The turbine propulsion engines are housed in individual nacelles featuring an extended nacelle boom/aft section. This provides additional volume to house the CCW compressors and electronic countermeasures and avionic systems. Individual nacelles are supported vertically by engine support pylons mounted ventrally to the nacelles and supported directly by landing gear support sponsons integrated into the wing channel.

The D-27 turbopropfan, designed by ZMDB Progress of Zaporozhye, Ukraine and produced by OAO Motor Sich Joint Stock Company (JSC), presently powers the Antonov AN-70. D-27 design began in 1985 with the AN-70 prototype rolling out in 1992 and the AN-70 first flight occurring in 1994. To enhance SM-70 series performance, it is likely that an Improved Performance Derivative D-27 (IPD D-27) will be produced specifically for the Stavatti application either entirely by Motor Sich, or through a Joint Venture company involving Motor Sich in partnership with a United States turbine engine manufacturer. A U.S. joint venture partner for IPD is not yet negotiated, however, potential candidates include a new company formed specifically by Stavatti Heavy Industries, Ltd., in joint venture with Motor Sich to produce IPD D-27 engines in the U.S. The IPD D-27 Turbopropfan will build upon the success of the proven D-27 powerplant, while increasing overall powerplant performance to create a propulsion system that develops a maximum of 15,000 to 18,000 SHP.

AVIONICS & SENSORS

The SM-74 a fully integrated avionics suite consisting of proven systems provided by Rockwell Collins, Honeywell, Kollsman and other leading industry team members. Core avionics include the Rockwell Collins ADS-3000 Air Data System, Rockwell Collins FCC-40XX Flight Computer and Rockwell Collins FMS-6000 Flight Management System. Primary aircraft Communication Systems include the Rockwell Collin VHF-4000 VHF transceiver, the Rockwell Collins HF-9000 High Frequency Transceiver with the CMU-4000 serving as the aircraft data link. Aircraft collision avoidance warning is achived through the Rockwell Collins TCAS-4000 with Mode S air traffic control interface being provided with the Rockwell Collins TDR-94/94D IFF Transponder.

RSM-74 navigational systems include the Rockwell Collins GPS-4000S GPS sensor, the NAV-4500 Navigation Receiver, the DME-4000 DME and the ADF-462 ADF.Primary SM-74 sensors include the and the Rockwell Collin TWR-850/WXR-840 Color Weather Radar and the ALT-1000/4000 Radar Altimeter.

SM-74 avionics and sensors will be integrated about a MIL-STD-1553B Interface/Data Bus with Data Bus Wiring used throughout the system architecture to reduce wiring bundles. The SM-74 will employ a comprehensive navigation/communications suite with the SM-74 avionics system emphasizing mission completion, reliability, flexibility and ease of serviceability. Wherever possible, avionics are of modular LRU type with BIT.

The avionics/sensor suite is designed and integrated by Stavatti based upon customer specifications, however, Stavatti Commercial Aerospace has developed a Standard Configuration for baseline SM-74 avionics for those customers who desire to procure an aircraft with a proven, integrated suite of baseline avionics. A detailed listing of principal avionics and sensors which will be considered to be Standard Configuration Avionics are provided on the SM-74 Performance & Specifications webpage.

The cockpit is equipped with a Cockpit Video Recording (CVR) system capable for recording at least 120 minutes of HUD symbology, the external HUD field of view, cockpit LCD MFD symbology and all aircraft communication system audio. The aircraft is also equipped with a crash survivable Flight Data Recorder (FDR) capable of storing the last 90 minutes of flight data for post-crash flight reconstruction. The aircraft is fitted with a Crash Position Indicator (CPI) and a survivable Underwater Locator Beacon (ULB). Halon 1301 will be employed for avionic system fire suppression within sealed avionic bays.

FLIGHT DECK

The SM-74 features a cockpit designed for two-person, human-centered, reduced workload operations. The flight deck design accommodates a wide spectrum of male and female crewmembers encompassing the 1st percentile female through the 99th percentile male (NATO) population range, corresponding to crewmembers ranging from 5 ft 4in/100 lbs through 6 ft 4 in/250 lbs.

Employing a traditional yoke, full deflection rudder pedals, and FADEC engine control system, the SM-74 panel features redundant, dual instrumentation and displays. The primary pilot flight reference instrument is a Honeywell-produced derivative of the Primus Epic Integrated Avionics system that includes a total of six 10 x 13 in multi-functional Liquid Crystal Flat Panel Displays with Integrated Primary Flight Display (IPFD) and Integrated Navigation (INAV) technology. To interface with the Primus Epic system, a side-mounted cursor control system and keyboard interface is provided for the pilot and co-pilot. The Honeywell Visual Guidance System Head-Up Display (VGS HUD) offering a 25 x 30 degree field of view is provided for both the pilot and co-pilot. For in-flight emergencies, all SM-70 series aircraft are equipped with stand-by analog instruments including attitude and airspeed indicators as well as an altimeter, HSI, and clock.

Cockpits are designed for day/night VFR/IFR operations and are Generation IV night-vision compliant. With avionics integrated about a MIL-STD-1553B interface/data bus, all SM-70 series models feature additional avionic and sensor systems appropriate to their mission profiles. For crew comfort, the cockpit is pressurized to 6,000 ft equivalent atmosphere at altitude with standby crew oxygen provided by a Carlton OBOGS.

ELECTRONIC WARFARE

To counter MANPADS in the post 9/11 environment, the SM-74 will be equipped with an an integrated self-protection system consisting of BAE Systems/Tracor AN/ALE-47 dispensers and the IAI Elta Flight Guard Commercial Aircraft Protection System (CAPS). A detailed listing of Electronic Counter Measures which will be considered to be Standard Configuration Avionics are provided on the SM-74 Performance & Specifications webpage.

STRUCTURE

The SM-74 is of fail-safe, semi-monocoque construction composed of an alloy internal substructure consisting of Titanium load bearing elements with Aircraft Aluminum and Graphite Reinforced Plastic (GRP) as load-bearing stressed external skins and Kevlar Reinforced Plastic (KRP) secondary structural skins. Approximately 46% of the aircraft structure is composite by weight, with the remaining 54% is advanced aerospace alloys Approximately 34% of the SM-74 primary structure is GRP, while 10% is KRP. Principal composite materials employed throughout the SM-74 structure include Hexcel IM-9 Graphite Fiber/Polyimide Resin as the GRP and Dupont Kevlar/Polymer Resin as the KRP. The primary Polyimide resins employed include high-temperature, autoclave cured RP46, BIM-AC non-mutagenic/non-carcinogenic polyimide, AMB-21polyimide or DMBZ-15 polyimide.

A significant number of aircraft components are made from Titanium, which totals 22% of the aircraft structural weight. Chosen due to its high strength to weight ratio and resistance to galvanic corrosion when fastened to composite materials, titanium components are produced using laser forming, laser machining and traditional aerospace Titanium part production methodologies. Aluminum alloys constitute approximately 33% of the aircraft primary structure by weight, with principal aluminum alloys employed including Alcan/Alcoa produced aluminum alloys such as 7150-T7751 Aluminum, 7075-T651 Aluminum, 7055-T7751 Aluminum and other high performance aircraft aluminum.

The SM-74 benefits from advanced structural manufacturing techniques where primary alloy structural members including fuselage frames and ribs are unitized, single-piece construction produced by Stavatti qualified Industry Team Members. Individual alloy structural members, including primary spars, ribs, longerons and frames are mechanically fastened together using rivets or bolts or welded using inert/laser processes. Composite materials are mechanically fastened to the alloy substructure using rivets, bolts and proprietary fastening systems, or alternatively, co-cured to high temperature titanium elements during the component autoclave cure cycle. The SM-74 features no bonded components.

The SM-74 is designed for a maximum limit load factor of +4.5/-2.0 at MTOW. The composite and corrosion resistant alloy construction offers a minimum 40-year service life corresponding to approximately 60,000 flight hours.

FUSELAGE

The SM-74 features a fuselage of elliptical cross section measuring 16 ft 6 inches wide x 12 ft high externally. Separated into a ventral cargo holdand a main cabin/passenger deck, the fuselage provides a 13 ft 10 in W floor in the main cabin. The aircraft interior is composed of a flight deck, a forward cabin which includes a galley and lavatory, a main passenger cabin with seating for between 88 and 112 passengers and an aft cabin which includes a lavatory, aft galley and lounge. The aircraft interior is pressurized to 6,000 ft equivalent elevation at an operating altitude of 36,000 ft.

Of modular four-section construction, the SM-74 fuselage includes a reduced drag nose section and reduced base-drag aft fuselage with aft drop-down cargo ramp. The fuselage is of fail-safe sandwich construction is composed of a distinct inner skin and outer skin. Unique to Stavatti, the double-hull fuselage design is composed of load-bearing Aluminum inner and Aluminum and KRP outer skins separate on the order of six inches by an internal sandwich structure composed of a titanium keel, multiple titanium longerons and titanium frames. To augment the Aluminum frames, Titanium frames are also employed in the fuselage sandwich structure, constituting approximately one-third of all frames. Over 75% of the SM-74 fuselage is composed of Aluminum, 25% of the fuselage is Titanium, and approximately 5% is KRP.

WINGS

The SM-74 is a high-wing model plane with traditional vertical and horizontal stabilizers. SM-74 wings are high-wing, dorsal fuselage mounted cantilever, M-planform and Channel-Wing configuration. Inspired by work performed by Georgia Tech Research Institute (GTRI) and NASA Langley Research Center regarding Pneumatic Channel Wing Powered-Lift Advanced Super STOL Aircraft, the SM-74 wing combines a semi-elliptical, compound swept planform with a powered-lift channel wing, double slotted Fowler Flaps with leading edge slats and significant boundary layer control.

The sophisticated SM-74 wing design is intended to produce Super STOL performance without incurring a significant cruise drag penalty. With an overall span of 148 ft, SM-74 reference wing area is 2,470 sq ft. The mean wing airfoil is a Stavatti proprietary high lift section of 15% thickness. Of cantilever design, the SM-74 wing structure is semi-monocoque, stressed-skin, fail-safe, multi-spar configuration incorporating six titanium spars and GRP skins. Wing inboard and outboard leading edges are equipped with an Electro-Expulsive Separation System (EESS) for in-flight deicing, while the leading edge of the channel wing is heated to prevent ice formation and buildup.

The SM-74 will benefit from the Channel Wing. Originally developed by Willard Custer during the 1950s, the “Custer Channel Wing” realizes high local lift coefficients and corresponding effective downward deflection of propulsive thrust through the placement of an aircraft's engine-driven propeller at the trailing edge of a 180º circular arc wing channel. Placing the propeller at the trailing edge of the circular arc channel increases airspeed over the channel's upper wing surface and augments lift production.

To improve channel wing configuration efficiency, the SM-74 channel wing integrates a GTRI/NASA-developed pneumatic lift augmentation and control system that includes blown Circulation Control Wing (CCW) technology in both the wing channel and inboard and outboard wing sections. A series of recent NASA and AIAA papers regarding the Channel Wing may be downloaded as Adobe Acrobat PDF files including:

AIAA 2002-3275: Pneumatic Channel Wing Powered-Lift Advanced Super-STOL Aircraft

Experimental Development and Evaluation of Pneumatic Powered-Lift Super-STOL Aircraft

As a structural element, the wing channel is a mounting point for aircraft landing gear sponsons that incorporate port and starboard main landing gear bogies, respectively. The sponsons provide additional volume for avionics systems, electronic warfare systems, storing ground handing systems and in the case of the port sponson, serve as the interface for the aircraft Single Point Refueling System (SPRS). The sponsons are also the primary ventral mounting fixture for the engine support pylons.

EMPENNAGE

The SM-74 empennage is a fixed horizontal stabilizer mounted dorsally to the aft fuselage section and a single, dorsally mounted vertical stabilizer. The horizontal stabilizer is connected structurally to the aircraft fuselage at its root chord while the tip chord is mounted to the trailing portion of the aircraft engine nacelles, providing a rigid cantilever body for nacelle attachment. The vertical stabilizer is connected structurally to the aircraft aft fuselage at its root chord. The horizontal stabilizer is composed of four titanium spars augmented by titanium ribs with mechanically fastened GRP skins. The vertical stabilizer is composed of two titanium and one GRP spar with GRP external skins. Numerous GRP construction internal ribs and false spars are employed throughout the vertical tail structure. The rudder is composed of GRP external skins with titanium and GRP internal elements, including spars and ribs.

Vertical and horizontal stabilizers employ a traditional NACA 0012 airfoil section. To enhance control authority at low airspeeds, the elevator and rudder benefit from CCW blowing, with high-pressure air provided through the engine driven compressor. The vertical tail is equipped with a non-structural bandpass KRP tip fairing to house antennas, EW, and RWR equipment. Both horizontal and vertical stabilizers are equipped with EESS deicing. To improve aircraft stability at high AoA, an empennage extension of pronounced 30º anhedral is mounted to the tips of the SM-74 horizontal stabilizers.

FUEL SYSTEM

The SM-74 is equipped with a standard Internal Fuel System (IFS) that provides approximately 30,902 lbs of jet fuel, corresponding to 4,612 USG of JP-8 or 4,754 USG of JP-4. The IFS consists of six discrete, sealed-cell fuel tanks contained within the SM-74 wings. Fuel tanks include two tanks mounted in the inboard wing sections (one tank per inboard wing) and two tanks mounted in the channel wing sections (one tanks per channel wing section) and two feeder/reserve tanks located within each engine nacelle. The OBIGGS aircraft fuel system is pressurized using the Carlton NC1069.

AIRFRAME SYSTEMS

The SM-74 will feature full-authority, four channel digital Fly-By-Wire (FBW) flight controls with artificial force-feedback and yaw dampening. The SM-74 is equipped with a 4,000 psi hydraulic system for landing gear extension/retraction and flap extension and retraction. The SM-74 electrical system is driven by two 40kVA alternators and supplies 115-volt, three-phase, 400-cycle AC power and 28Vdc per MIL-STD-704D. Power is generated by engine driven alternators, the APU or a Ram-Air Turbine for in-flight emergencies.

Aircraft Self-start capability and onboard electric power generation is provided by a Honeywell 331-250 or Hamilton Sunstrand APU mounted within the aircraft wing/fuselage junction box. The 331-250 APU provides 90kVA and 447kW.

LANDING GEAR

SM-74 Landing gear is hydraulically retractable, tricycle type consisting of a tandem wheel forward retracting nose unit and two quad-wheel trucks to serve as main gear, each of which retract into wing mounted sponsons. SM-74 nose-wheels use a Goodyear Type VII 39 x 13, 16 ply Flight Leader tire rated to 225 mph at a maximum inflation pressure of 115 psi. Main wheels use the Goodyear Type VII 40 x 14, 24 ply Flight Leader tire rated to 225 mph at 170 psi. The nose wheel is steerable while all landing gear struts incorporate hydraulically actuated kneeling to improve cargo handling. All wheels are equipped with Goodrich carbon disk brakes.